✓Real-time Connectors: OPC-UA, MQTT, REST API, SCADA
✓Trend Analysis: 90-day
✓Alerts: Email, SMS, WhatsApp
✓Multi-site Aggregation
📈 Real-time Chart
metric:panel_efficiency
unit:%
timeframe:real-time
chart type:line
min threshold:18
max threshold:23
target:21.5
update interval ms:10000
data source:OPC-UA
topic:solar/assembly/efficiency
📊 KPI Card
metric:cell_grade_a_yield
label:Grade A Cell Yield
format:percentage
target:95
critical low:88
description:Percentage of solar cells meeting Grade A specifications (>20% efficiency)
📊 KPI Card
metric:lamination_defect_rate
label:Lamination Defect %
format:decimal_2
target:0.5
critical high:2
description:Defect rate in EVA lamination process — bubbles, delamination, yellowing
📊 KPI Card
metric:flash_test_pass_rate
label:Flash Test Pass Rate
format:percentage
target:98
critical low:92
description:Percentage of panels passing final IEC flash test (power output within ±3%)
📊 KPI Card
metric:daily_throughput
label:Daily Throughput
format:integer
unit:panels
target:500
description:Number of completed solar panels per day
📉 Trend Analysis
metrics:["panel_efficiency","cell_grade_a_yield","lamination_defect_rate"]
periods:[7,30,90]
chart type:multi_line
show control limits:true
show cppk:true
export format:["pdf","csv","xlsx"]
📋 Data Table
title:Production Batches
columns:[{"key":"batch_id","label":"Batch ID","sortable":true},{"key":"panel_model","label":"Panel Model","sortable":true},{"key":"cell_supplier","label":"Cell Supplier","sortable":true},{"key":"qty_produced","label":"Qty","type":"number","sortable":true},{"key":"avg_efficiency","label":"Avg Eff (%)","type":"number","sortable":true},{"key":"flash_pass","label":"Flash Pass %","type":"number","sortable":true},{"key":"el_checked","label":"EL Check","type":"badge","badges":{"pass":"green","fail":"red","pending":"yellow"}},{"key":"status","label":"Status","type":"badge","badges":{"passed":"green","rework":"yellow","scrapped":"red"}}]
sort by:batch_id
sort order:desc
filters:["panel_model","cell_supplier","status","date_range"]
pagination:25
📄 Compliance Report
standards:["IEC 61215","IEC 61730","UL 1703"]
report types:["batch_certificate","flash_test_summary","el_inspection_report","warranty_data"]
frequency:per_batch
auto generate:true
pdf template:solar_panel_certificate
include signature block:true
retention days:7300
🔔 Alert Engine
rules:[{"name":"Efficiency Drop","metric":"panel_efficiency","condition":"below","threshold":18,"severity":"critical","message":"Panel efficiency below 18% — potential cell or lamination issue","channels":["email","whatsapp"]},{"name":"Lamination Defect Spike","metric":"lamination_defect_rate","condition":"above","threshold":2,"severity":"warning","message":"Lamination defect rate above 2% — check EVA temperature and vacuum pressure","channels":["email","whatsapp"]},{"name":"Flash Test Failure Cluster","metric":"flash_test_pass_rate","condition":"below","threshold":92,"severity":"critical","message":"Flash test pass rate below 92% — stop production and investigate cell supply","channels":["email","sms","whatsapp"],"escalate_after_min":15}]
channels:{"email":{"enabled":true,"recipients":["production_manager","qa_manager"]},"sms":{"enabled":true,"recipients":["production_manager"]},"whatsapp":{"enabled":true,"group":"solar_assembly_ops"}}
🏭 Site Aggregator
max sites:8
metrics:["panel_efficiency","cell_grade_a_yield","daily_throughput"]
comparison mode:side_by_side
ranking metric:panel_efficiency
Compliance Standards
IEC 61215 (Crystalline Silicon Terrestrial PV Modules)IEC 61730 (PV Module Safety Qualification)ISO 9001:2015UL 1703 (Flat-Plate PV Modules)MCS (Microgeneration Certification Scheme)
Supported Data Connectors
OPC-UA
● Connected
MQTT
● Connected
REST API
● Connected
SCADA
● Connected